BRICKS

 

 Introduction

         Brick is a clay product. It is rectangular in shape . It is made to a length of twice the width plus thickness of mortar joint. Its thickness is less than its width. It is handy and light in weight. It is used as a leading material for construction, because of its tow cast, durability, strength, reliability, easy availability etc.,

 Brick Earth

        The main raw material for brick is soil consisting of extremely small crystalline particles of one or more members of a small group of minerals are commonly known as the clay minerals. Non clay minerals such as quarts, calcite, feldspar and pyrite, organic material and water-soluble salts present in soils also influence the properties of bricks.

Clay may also be defined as the weathered products of the silicate rock containing sufficient hydrous silicate of alumina in the softened condition to produce a plastic or semi - plastic mass when mixed with water.

Composition of good brick earth

The constituents of good brick earth are

1. Alumina

2. Silica

3. Lime

4. Magnesia

5, Oxide of iron 

Alumina

 It is a basic constituent . it readily absorb water and imparts plasticity to the clay so that it can be moulded. A good brick earth should contain about 20 to 30% of alumina. Excess of it causes the raw brick to shrink and warp during and burning.

Silica

It is a very important constituent. If exists in clay both in free state and combined state. If prevents shrinkage, warping cracking and undue hardness of the brick. If thus imparts uniform shape and makes the brick durable. A good brick earth should contain about 50 to 60% silica. Excess of silica destroys cohesion and makes the brick brittle and weak.

 Lime

A small proportion of lime must be present in good brick earth. If should be present in a very finely powdered form time prevents shrinkage of raw bricks. It acts as a flux and causes the sand to fuse and bind the particles together. Lumps of lime become quick lime after burning. This quick lime slakes and expands in the presence of moisture. This action causes the brick to spilt into: pieces.

Magnesia

 A small quantity of magnesia gives yellow tint to brick and decreases shrinkage. If in excess, it causes the brick to decay.

Oxide of iron

A small quantity (5 to 6%) of oxide of iron must be present in good brick earth. It helps to fuse sand a little at low 1.18 temperatures. If also imparts a pleasing red colour to brick. Excess of oxide of iron makes the bricks dark blue or blackish colour. 

The general proportions of brick earth

1. Silica 50 to 60%

2. Alumina 20 to 30%

3. Lime 10%

4. Magnesia < 1%

5. Oxide of iron < 7% 

Properties of bricks

           1.     Size

Size of the bricks should be standard as prescribed by IS . (19cm x 9cm x   9cm

2.     Shape

             Bricks should be uniform in shape with sharp edges.

     3.     Colour

            The colour should be uniform and bright.

    4.     Structure

             A good brick should show fine compacts and uniform structure.

        5.    Soundness

          A good brick should give a clear metallic sound when struck with another brick

6.      Hardness

A good brick should be so hard that finger nails should not be able to make any marks on its surface when scratched.

7.     Porosity

A good brick should absorb more than 20% of its dry weight of water when kept immersed for 24 hours.

8.     Strength

The minimum crushing strength of a good brick is 10.5 N/mm2. 

9.     Resistance of fire

A good brick should have resistance to fire.

                                                                    

                                                                                    Next - Lime 

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